You can buy the letter size 2 labels on ebay relatively cheap against the $35 for 100 labels at staples, or you could buy an off lease zebra thermal printer on ebay for about $50 inc shipping and I got 4 rolls of 6x4 labels for $21 inc shipping for the printer. The good thing about this is you open up a fedex or ups account and they will send you the labels free even if you do no shipping with them.
One guy I know opend up a ups account and leased the zebra printer for $8 a month gets all the free labels and uses it for USPS.
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